Rising Sun & Rising Company,
We Are Solar Techmach LLP Of Bharat India.
WASTE SOLAR PANEL RECYCLING PLANT (10?20 TONS PER DAY)
WASTE SOLAR PANEL RECYCLING PLANT (10?20 TONS PER DAY)
Waste Solar Panel Recycling Plant (10–20 Tons Per Day)
Executive Summary
The project aims to establish a state-of-the-art solar panel recycling facility capable of processing 10–20 tons of waste solar panels daily, including rejected, end-of-life, and municipal panels. The plant will recover high-value materials such as J-boxes, aluminum frames, copper, silicon powder, and plastics, supporting circular economy initiatives and sustainable waste management.
Objectives:
· Provide complete recycling solutions for all types of solar panels.
· Recover materials for reuse in industrial applications.
· Minimize environmental impact of solar panel waste.
Proposed Technology Options:
1. Fully automatic recycling solution with robotic feeding system
2. Fully automatic recycling solution without robotic feeding system
3. Semi-automatic frame & J-box removal + shredding & sorting plant
2. Plant Capacity & Layout
|
Parameter |
Full Auto w/ Robot |
Full Auto w/o Robot |
Semi-Auto + Shredding |
|
Processing Capacity |
50–60 pcs/h (1000–2000 kg/h) |
50–60 pcs/h (1000–2000 kg/h) |
35–45 pcs/h (500–1200 kg/h) |
|
Daily Throughput |
20 tons/day + |
20 tons/day + |
10 tons/day + |
|
Labour Required |
4–5 |
5–6 |
5–6 |
|
Machine Footprint (L×W×H) |
‾45 × 8.5 × 5.2 m |
‾39 × 8.5 × 5.2 m |
‾31 × 6.3 × 5 m |
|
Rated Power Consumption |
180 kW |
170 kW |
189 kW |
|
Recovered Products |
J-box, Aluminum frame, Copper, Silicon powder, Plastic |
J-box, Aluminum frame, Copper, Silicon powder, Plastic |
J-box, Aluminum frame, Copper, Silicon powder, Plastic |
|
Automation Level |
Fully automatic |
Fully automatic |
Semi-automatic |
3. Technology Description
3.1 Fully Automatic Recycling Solution (with Robotic Feeding)
· Features: Robotic feeding, fully automated material handling, precise sorting.
· Advantages: High efficiency, low labor dependency, enhanced safety.
· Energy Consumption: ‾180 kW
3.2 Fully Automatic Recycling Solution (without Robotic Feeding)
· Features: Conveyor-fed panels, automatic shredding and sorting.
· Advantages: Moderate cost, automated recovery process.
· Energy Consumption: ‾170 kW
3.3 Semi-Automatic Frame & J-Box Removal + Shredding & Sorting Plant
· Features: Manual pre-treatment (frame and J-box removal), automatic shredding and sorting.
· Advantages: Cost-effective, easy maintenance, moderate automation.
· Capacity: 35–45 pcs/h (500–1200 kg/h)
· Energy Consumption: ‾189 kW
4. Process Workflow
1. Receiving & Storage:
Waste panels are stored safely in the raw material yard.
2. Pre-treatment:
o Manual or robotic removal of frames and J-boxes depending on chosen technology.
3. Shredding & Sorting:
o Panels are shredded, and materials are separated automatically.
4. Material Recovery:
o Aluminum frames → recycled aluminum
o Copper wiring → scrap or industrial reuse
o Silicon powder → feedstock for industrial applications
o Plastics → recycled for industrial use